June 2023 — Into production
June marked a significant milestone — the tonearm moved out of the prototype phase and into its first proper production run of ten units. It's the moment every small manufacturer works towards, and it brought its own set of challenges.
The arm mounting collar is one of the most complex components in the Clear Wave. It has to do several things at once — route the arm wiring through internal channels, hold the arm support pipe in a precisely reamed bore, and provide a VTA locking mechanism that works from above using a hex key rather than a sideways grub screw. That last detail matters more than it sounds. Tightening from above means less torque is needed, there's no risk of the screw marring the support pipe, and the whole adjustment feels more considered and deliberate. The clamp locates against the pipe with a matching radius rather than a point contact, which distributes the load cleanly and makes the adjustment repeatable.
These have been machined both sides but still need the radial holes done, this will have to wait for the 4th axis.
The arm mounting collar with support pipe assembly, note the the vertical VTA hex screw adjuster.
The main body presented its own design decision. Aluminium was the natural choice for its low mass, but in a unipivot the distribution of mass matters as much as the total amount. A section of nickel silver was incorporated into the lower third of the body — secured with Loctite after anodising — which adds mass exactly where it helps and also serves as the grounding point for the main ground wire connecting to the micro DIN plug.
Side view of the main body showing the counterweight, bias arm, and nickel silver weight. Also, please note the small 0.9mm grounding hole on the arm tube collar, which will electrically connect the arm tube to the rest of the body using conductive silver paint.
Main bodies. Note the extra cut-out in the bottom section, this will be for the nickel silver weight.
Also underway this month was work on the support pipe assembly — the six-part sub-assembly that holds the sapphire double cup bearing. The bearing itself sits on a zirconium ball inside the support pipe, with a layer of silicone oil between the two acting as a simple internal damping system. It's an elegant solution to what could otherwise be a source of unwanted resonance. The outer diameter of the support pipe is machined to a close tolerance to fit the VTA adjustment bore — precision that has to be right or the whole system doesn't work.
Some parts for the support pipe assembly in production.
The next part that we have started working on is the support pipe assembly , this consists of 6 individual components.
Double cup sapphire
Sapphire housing
Silver steel bearing support
Support pipe
Support pipe screw
Zirconium ball
All of these components are made in-house apart from the sapphire cup and the zirconium ball.